In compliance with the new UDI mandate for medical devices, our Model 5000P Plus system introduces GS1 Datamatrix printing and a Keyence 2D Code Reader to our existing Allen Bradley controlled rotary band heat sealer.  A large 12” color touchscreen HMI / PC monitors and informs the user of all phases of operation.  As with previous versions, the Model 5000P Plus is fully validatable with respect to speed, temperature, and force.  Urania utilizes a real-time monitoring system for all three of these crucial sealing parameters, and calibration methods are quick and easy.

Using a simple handheld scanner, the operator imports the current lot information to the Model 5000P Plus and all internally sealing parameters are automatically recalled from a recipe system.  The UDI printing and verification system prints the GS1 code on the pouch, and verifies the information… as part of the sealing process!  Any rejected pouches are automatically diverted after exiting the system, and all information is logged through the HMI / PC combination.  The print head uses a disposable HP style cartridge and the ink dries instantly to the touch, even on poly materials.

An alarm and error history with time/date stamp is standard.  The alarm/error information may be downloaded to a customer supplied printer, compact flash, or through an Ethernet connection.  Alarms for belt speed errors, force limits, and temperature variations ensure proper operation and immediate notification in the event of a problem.

Various options are available such as powered conveyors and infeed devices, pouch trimming, and gas flush or nitrogen injection systems.  The sealing head is mounted on our height adjustable, stainless steel stand with locking casters.  A product reject escapement device is also available to divert improper pouches at the exit of the sealing head.